Cement Industry


 
Cement plants operate around the clock, the machines are subjected to harsh operating conditions such as temperature, vibration, shock loads and high contamination. These conditions make the machine constantly subject to wear and tear, making maintenance and repair a very difficult task. In such a harsh environment, the bearings, open gear, gears, conveyors, and lubricants must meet the highest demands. The first is to choose the right lubricant, because there is no standard solution for many applications in this industry.

Depending on the operating mode and location of use, you must use different lubricants that are made up of different base oils, additives, viscosity, and consistency. Making the wrong decision can lead to early component failure or even stop production, leading to high maintenance costs and production losses. In addition, your plant must run efficiently and cost-effectively with minimal environmental impact.

Klüber lubrication assists you by providing special solutions tailored to these requirements of the cement industry. We offer a range of lubricants specifically tailored to the needs of the cement industry in critical applications. We assist you in selecting the right lubricant and your partner from conversion to routine testing, from lubricant sampling and lubrication system setup to optimization of lubricant quantity.

Our long experience of over 80 years in industrial lubrication and strong cooperation with well-known OEMs helps us develop the right lubricant to ensure high reliability, optimal consumption and attainment design life.
View more details on Kluber's Website
Product
Features, Application
High-temperature lubricating compound
WOLFRACOAT C FLUID is a viscous high-temperature release agent and lubricating compound based on a mineral and ester oil mixture. It contains solid lubricants, metal pigments and an inorganic thickener. The base fluid starts to evaporate at approx. 200°C, leaving a solid lubricant film, which separates frictional surfaces (dry lubrication).
High-performance fluid grease for long-term lubrication
Klubersynth BEM 44-4600 is based on high-viscosity PAO oil and a special lithium soap, which prevents components from leaking due to its thixotropic behavior. Compared to other fluid greases it provides a very good thermal stability due to its synthetic composition thus ensures a longer service life of the lubricant and protects against early wear of the components. It offers good compatibility with other fluid greases based on mineral oil and PAO, thus it helps in a smooth change- over to BEM 44-4600.
Heavy-duty grease for highly-loaded rolling bearings operating at low speeds
Kluberlub BE 41-1501 is designed to meet the requirements of rolling bearings subject to extreme conditions.
FAG FE 8 tests have confirmed the effectiveness of Kluberlub BE 41-1501 under these conditions and it is approved by various bearing manufacturers, e.g. FAG, to be used for applications in low-speed rolling bearings subject to very high loads and shocks, for example in roller presses and bowl mill crushers.
High-temperature and long-term grease for rolling bearings
Kluberplex BEM 41-132 is based on synthetic hydrocarbon oil, mineral oil and a special lithium soap. Special additives ensure optimum oxidation resistance as well as protection against wear and corrosion.
White operating and priming lubricants
Kluberplex AG 11- 462 offer very good wear and corrosion protective properties contributing to an efficient operation of your highly loaded installations and components.
These adhesive greases have proven effective for many years, providing reliable protection of components also when exposed to salt water or during extended periods of standstill.
High-temperature screw paste
Kluberpaste HEL 46-450 is a black hot screw paste for high-alloy steels. It contains fully synthetic polyalkylene glycol and ester base oils and a combination of inorganic solid lubricants.
Kluberpaste HEL 46-450 is suitable for a temperature range between -40°C and 1000°C. In the normal temperature range (i.e. below 200°C) it shows good anticorrosion behaviour and good water resistance. Above 200°C it acts as a dry lubricant.
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